Toshiba Optimizes Warehouse Logistics with SAP EWM Implementation
Toshiba, the Japanese electronics and electrotechnical corporation, recognized the need to enhance warehouse logistics and synchronize raw material deliveries with production lines.
With the growing volume of operations, the implementation of SAP Extended Warehouse Management (EWM) became essential, enabling full digitization of processes and integration with the Manufacturing Execution System (MES).
The primary goal of the implementation was to optimize raw material handling, improve the material flow between warehouses and production lines, and achieve full automation of quality control processes. The expertise of Uptime ERP in system integration played a key role in the project’s success.
How Was SAP EWM Implemented?
A key aspect of the implementation was the deployment of the Advanced Shipping Notification (ASN) mechanism, which enabled real-time tracking of deliveries using radio terminals. Each shipment was automatically recorded in the system, while SSCC and QR-coded labels in the warehouse ensured precise identification of logistics units.
The next step involved implementing advanced material allocation algorithms, allowing for dynamic management of material flow to production zones. These mechanisms were based on the actual demand of production lines, eliminating excessive buffer stock and ensuring that the right components arrived just in time for production.
The final phase was integrating SAP EWM with the MES system, ensuring complete synchronization of production processes with plant logistics.
Benefits of the Implementation – How Did Toshiba Gain from SAP EWM?
The solution delivered by Uptime ERP brought measurable improvements, significantly enhancing Toshiba’s operational efficiency in several key areas:
- 40% reduction in raw material delivery times – dynamic component flow management eliminated production downtime.
- Precise raw material identification – the implementation of SSCC and QR mechanisms greatly improved inventory accuracy and reduced logistics errors.
- Full operational transparency – integrating SAP EWM with MES enabled real-time monitoring of the entire production process.
With this implementation, Toshiba has built an advanced logistics ecosystem, optimizing its supply chain and boosting production efficiency. SAP EWM has proven to be a key tool in Toshiba’s operational transformation, enabling higher productivity and complete control over resources.
